Industrial Cleanliness in Metalworking
Precision matters. Even when it comes to cleaning.
In machining, industrial component cleaning is the crucial link between mechanical processing and a quality-tested end product. During manufacturing, particulate and filmic contaminants such as chips, emulsions, and cutting oils remain on the components. These residues can disrupt subsequent processes and impair functionality as well as long-term quality.
A cleaning process that goes beyond simple rinsing and ensures a defined level of cleanliness for downstream manufacturing steps is therefore essential.
From coarse to fine. From large to small.
Whether it’s turned and milled parts in high-volume production or delicate components in small batches: components, contaminants, and the manufacturing environment must be considered together. Only then can the right cleaning solution be developed – tailored to specific requirements and flexible enough to be used throughout the manufacturing process. For pre-cleaning, intermediate cleaning, and final cleaning, as well as for preservation when needed.
Various residues are reliably removed, and even complex geometries are thoroughly cleaned and dried – including in deep bores, blind holes, and internal structures.
Easy to integrate. Reliable in operation.
MAFAC cleaning solutions fit seamlessly into everyday production. Operation is simple; cleaning and drying programs can be accessed at the touch of a button. Defined process parameters, optimized fluid flow, and automated processes ensure reproducible results and the required technical cleanliness.
This reduces scrap and ensures stable processes in mechanical machining.
The cleaning solution can be adapted at any time to new materials, changed component geometries, or increasing cleanliness requirements.
- Reliably remove particulate and filmic contaminants. Completely dislodge chips and thoroughly clean off cooling lubricants, emulsions, and oils without leaving any residue.
- Clean sensitive components safely and gently. Process delicate components reliably – without compromising function or surface quality.
- Process different materials in a single system. Clean and dry steel, stainless steel, aluminum, brass, and other alloys using tailored processes.
- Ensure reliable flow through geometrically complex components. Achieve defined cleanliness in all areas – including bores, blind holes, and complex internal structures.
- Ensure consistent preparation for subsequent processes. Defined component cleanliness as the foundation for coating, bonding, curing, or assembly.
- Achieve the desired degree of dryness precisely. Up to absolutely dry and spot-free – for visual inspection, quality control, and reliable further processing.
- Achieve consistent results cost-effectively. High system availability through stable process control, long bath life, and energy-efficient operations.
- Enable seamless integration into your production structure. Cleaning solutions individually tailored to existing lines, cycle times, and automation concepts.
Typical target industries in the metalworking sector
From automotive and medical technology to precision engineering: MAFAC cleaning solutions are used wherever workpieces must meet the highest standards of cleanliness, functionality, and further processing.
- Automotive – High-volume production
- Medical technology – precision components with sensitive surfaces
- Aerospace – Mission-critical components
- Precision engineering / fine mechanics – delicate components
- Toolmaking / Moldmaking – Components for downstream processes
- Mechanical Engineering – Wide and varied range of parts
Demonstrate cleanliness. Meet requirements with confidence.
In metalworking, different cleanliness requirements apply depending on the intended application. Our cleaning solutions are precisely tailored to relevant standards, specifications, and customer-specific requirements—and reliably and consistently meet these standards.
Upon request, we can integrate your internal testing procedures and document the required level of cleanliness.
How does MAFAC reliably verify that the required level of purity has been achieved?
MAFAC uses established methods for technical cleanliness analysis, including residual contamination and particle analyses in accordance with VDA 19 / ISO 16232. Combined with documented process parameters, this results in reliable, audit-proof documentation.