Standard Ultrasonics: high Technical Cleanliness – integrated into Chamber Cleaning
Whether in medical technology, optics, electronics or precision manufacturing: standard ultrasonics is an established, high-performance method for removing even the finest residues. At MAFAC, ultrasonics is an integral part of chamber cleaning – embedded in a continuous cleaning and drying workflow. Process-reliable, economical, and without additional personnel or space requirements.
Tailored to your application, ultrasonics at MAFAC can be used in combination with our motion-based cleaning technologies, reliably removing particulate and film contamination from well-accessible, well-flowed component surfaces.
For cleanliness-critical industries and sensitive process chains, we offer our proprietary, patented technology MAFAC rotating Ultrasonics. Here, sonication is applied uniformly and dynamically through rotation of the ultrasonic transducer – for optimized cleaning performance, even with complex structures.
Technical Highlights for Your Process
| • Process-integrated method: Ultrasonic transducers are fixed in position and form an integral part of chamber cleaning. |
| • Targeted energy input: Frequencies of 25 kHz or 40 kHz allow adaptation to component, geometry and degree of contamination. |
| • Intensified cleaning: Cavitation generates local pressure impulses that reliably remove particulate and film residues. |
| • Application-oriented combination: Ultrasonics acts as a complementary process with MAFAC Kinematics, MAFAC Vectorkinematics or MAFAC VAP. |
| • High process reliability: Precisely controllable ultrasonic power ensures reproducible results. |
Your Advantages with conventional Ultrasonics
| • Proven cleaning method |
| • High cleaning performance through ultrasonic cavitation |
| • Intensification of MAFAC cleaning technologies |
| • Reliable removal of particulate and film contamination |
| • Designed for high requirements in technical cleanliness |
| • Parts cleaning systems prepared for ultrasonic retrofitting |
The Operating Principle of integrated Ultrasonics
Whether in medical technology, optics, electronics or precision manufacturing: conventional ultrasonics is an established, high-performance method for removing even the finest residues. At MAFAC, ultrasonics is an integral part of chamber cleaning – embedded in a continuous cleaning and drying process. Process-reliable, economical, and without additional personnel or space requirements.
Tailored to your application, ultrasonics at MAFAC can be used in combination with our motion-based cleaning technologies, reliably removing particulate and film contamination from well-accessible, well-flowed component surfaces.
For cleanliness-critical industries and sensitive process chains, we offer our proprietary, patented technology MAFAC rotating Ultrasonics. Here, sonication is applied uniformly and dynamically through rotation of the ultrasonic transducer – for optimized cleaning performance, even with complex structures.
Ultrasonic cleaning is based on the principle of acoustic cavitation. High-frequency sound waves at 25 kHz or 40 kHz are transmitted into the cleaning medium. Vacuum bubbles in the medium expand, contract and implode at high speed. These mini-implosions release mechanical energy that removes particulate and film contamination from component surfaces.
At MAFAC, standard ultrasonics is firmly integrated into chamber cleaning and acts effectively on well-accessible, well-flowed component surfaces. In this way, ultrasonics complements our dynamic cleaning technologies with patented basket–nozzle rotation and contributes to reproducible technical cleanliness within a continuous process. For a more uniform ultrasonic effect – even with complex geometries – choose our patented technology MAFAC rotating Ultrasonics.
Standard Ultrasonics FAQs
How does ultrasonic cleaning work?
Ultrasonic waves generate microscopic vacuum bubbles in the cleaning medium. These bubbles expand, contract and implode. The resulting local pressure impulses mechanically and thoroughly remove contamination from component surfaces.
What distinguishes ultrasonic cleaning in immersion tanks from chamber cleaning with ultrasonics at MAFAC?
At MAFAC, ultrasonics is not an isolated cleaning step in external immersion tanks, but a defined part of chamber cleaning. The process is integrated as required into a continuous, automated cleaning and drying sequence and complements MAFAC cleaning technologies in a targeted manner. The result is a controlled, reproducible process without manual handling or additional equipment.
What are the advantages of chamber cleaning with integrated ultrasonics?
Chamber cleaning with ultrasonics combines high cleaning performance with consistent process integration. At MAFAC, ultrasonics efficiently complements aqueous component cleaning within one of our parts cleaning systems – either continuously or activated as needed, depending on cleanliness requirements. All cleaning steps take place compactly within a single system, ensuring process reliability and a continuous, automated cleaning sequence.
Was ist das Besondere am rotierenden Ultraschall von MAFAC?
Im Gegensatz zu statischen Ultraschallverfahren erzeugt MAFAC durch rotierende Schwinger ein homogenes Schallfeld, das Schattenzonen eliminiert und die Reinigungswirkung maximiert.
Was ist das Besondere am rotierenden Ultraschall von MAFAC?
Im Gegensatz zu statischen Ultraschallverfahren erzeugt MAFAC durch rotierende Schwinger ein homogenes Schallfeld, das Schattenzonen eliminiert und die Reinigungswirkung maximiert.