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MAFAC JAVA - Compact system for high-quality parts cleaning

The MAFAC JAVA’s standard spray­flood cleaning process ensures excellent cleaning results. During the cleaning phase, both the partial flooding of the cleaning chamber and the spray cleaning of the components are supported by the patented rotation of the cleaning and feeding system. Flood cleaning operations are especially effective for components with areas that cannot be reached directly by the cleaning detergent due to undercuts and hidden contours.

Reduced secondary process times, effective bath maintenance
With its extremely quick draining of the cleaning chamber, the MAFAC JAVA significantly contributes to the reduction of secondary process times. Effective bath maintenance is guaranteed by a standard coalescing oil separator. With 105 litres, it features an above-average capacity.

User-friendly touch panel control
The MAVIATIC visual display software, developed by MAFAC specialists, offers excellent ease of use in a Windows "look & feel". It is based on a uniform touch screen control system.

MAFAC JAVA
MAFAC JAVA

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Standard features and options

Standard features:

  • Patented rotating, multi-sided spray system with counter-rotating basket receptacle system. A special nozzle arrangement ensures reliable cleaning results
  • Front loading with vertical sliding door and loading table
  • Spray cleaning and flood cleaning in one machine
  • Large holding tanks with cascaded design for a long useful bath life
  • Standard Euro baskets can be used (600L X 400B 288H mm)
  • Removable basket filter for collecting coarse dirt particles in the return flow from the cleaning/rinsing process
  • Separate bath heating system with digital temperature control and limitation
  • Steam extraction with condensation and mist separator
  • Powerful coalescing oil separator with maximum monitoring of the oil collection tank
  • Automatic medium level control
  • Thermal insulation of the holding tank
  • Water contact components made of stainless steel / plastic
  • Easy-to-use MAFAC MAVIATIC touch panel
  • Floodable cleaning chamber

Options:

  • Rotating hot air impulse blowing system
  • Combined rotating hot air impulse blowing and hot air drying system
  • Vacuum drying
  • Additional spray process with holding tank 2 for rinsing
  • Ultrasonic cleaning system incl. parabolic reflector for optimum efficiency of the ultrasonic waves
  • Window in the cleaning chamber allows observation of the cleaning process
  • Working tank adaptation to 660L x 480W x 338H mm
  • Mechanical main stream ultrafine filtration with filter bags or filter candles
  • Speed control for basket rotation including rocking motion
  • Speed control of nozzle rotation
  • Program package for machine pre-heating and media treatment
  • Complete demineralising unit
  • Automatic chemicals dosing
  • Draining pump
  • Collecting tray in accordance with Cl. 19 German Water Management Act (WHG) including oil level sensor
  • Charging trolley
  • Manual roller conveyor
  • Automatic transfer system
  • Modem for remote maintenance of the control system
  • User-friendly MAFAC MAVIATIC touch panel,12 inch, with graphic process visualisation
  • Frequency-controlled pump pressure
  • Reinforced pump systems
  • Rinse water treatment module
  • Fresh water rinsing system
  • Heat exchange module MAFAC HEAT.X
  • Targeted cleaning and drying
  • Vector kinematics
  • Customised colours
  • Larger versions and further options on request

More information

For detailed technical information please refer to our product overview.

User reports

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MAFAC JAVA with vector kinematics at Eckerle Industrie GmbH

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MAFAC JAVA and MAFAC PALMA in action at Roland Fleischer GmbH

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Plastic filter screens are cleaned in the MAFAC system

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Otto Kapferer GmbH relies on MAFAC JAVA and MAFAC ELBA

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MAFAC JAVA ensures component cleanliness for coating

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Optimum anti-tarnish coating with MAFAC PALMA and MAFAC JAVA

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Premium intermediate cleaning of cylinder heads on a MAFAC JAVA

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High-end final cleaning of oil pump housings in a spray-and-flood process

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Cleaning with the MAFAC JAVA in the sector of prototype engine assembly

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Aqueous degreasing of small high-precision parts in a MAFAC JAVA